CO2-enhanced dehydrogenation of ethane over sonochemically synthesized Cr/clinoptilolite-ZrO2 nanocatalyst: Effects of ultrasound irradiation and ZrO2 loading on catalytic activity and stability

• Efficient and stable Cr/Clinoptilolite-ZrO2 nanocatalyst for dehydrogenation of ethane.
• Verification of synergistic effect of ultrasound on surface and structural properties.
• Enhancement of the ultrasound effect by addition of suitable content of ZrO2.
• Achievement of uniformly dispersed metal nanoparticles over support.
• High and stable catalytic activity by utilizing ultrasound method.

CO2-enhanced oxidative dehydrogenation of ethane was investigated over sonochemically synthesized Cr/clinoptilolite-ZrO2 nanocatalyst with the aim of assessing the effect of composite support and ultrasonic irradiation on the nanocatalyst reactivity and stability. To this aim, ZrO2 promoted clinoptilolite supports varying in zirconia content (0, 25, 50 wt%) were synthesized by hydrothermally precipitation method and impregnated with chromium nitrate under ultrasound irradiation. The samples were characterized by XRD, FESEM, EDX, TEM, ICP, BET, FTIR, TPR-H2 and TPD-NH3 techniques. The characterization results indicated that ultrasound irradiation could not only reduce the formation of Cr2O3 and decrease submicron particle size of chromium oxide to nanometer scale, but also promote the distribution of metallic particles and strengthen the chromium-support interaction. As a result, utilizing ultrasound irradiation in the synthesis of Cr/Clinoptilolite helped to maintain a high and stable catalytic activity. These features were more prominent in the presence of zirconia. It was found that the metal oxide nanoparticles with about 4–8 nm are dispersed uniformly on the surface of composite support containing 25 wt% ZrO2 (CLT-Z25). Moreover, the addition of ZrO2 resulted in the formation of new strong acid sites and a significant modification in the reducibility of chromium species, which alongside homogenous and small Cr nanoparticles account for the superior catalytic performance of ZrO2 containing samples. However, excessive loading of ZrO2 (50 wt%) severely covered the surface of clinoptilolite, afforded the aggregations of metallic particles and thereupon, weakened the contact between clinoptilolite and ZrO2, which together with more acid strength seriously resulted in the deactivation of catalyst. In spite of superior initial activity of ZrO2-rich sample among the catalysts tested, ultrasonic synthesized Cr/CLT-Z25 nanocatalyst showed the best catalytic performance after 5 h-catalytic reaction.