Treating ammonium-rich wastewater with sludge from water treatment plant to produce ammonium alum

This study applies a process to treat ammonium-rich wastewater using alum-generated sludge form water purification plant, and gain economic benefit by producing ammonium alum (Al(NH4)(SO4)2·12H2O). The factors affecting production of ammonium alum include molar ratio of ammonium to aluminum concentration, sulfuric acid concentration, mixing speed, mixing time, standing time, and temperature. According to the equation for the ammonium removal reaction, the theoretical quantity of ammonium alum was calculated based on initial and final concentrations of ammonium. Then, the weight of ammonium alum crystal was divided by the theoretical weight to derive the recovery ratio. The optimum sludge and sulfuric acid dosage to treat about 17 g L−1 ammonium wastewater are 300 g L−1 and 100 mL L−1, respectively. The optimal dosage for wastewater is molar ratio of ammonium to aluminum of about 1 due to the aluminum dissolving in acidified wastewater. The ammonium removal efficiency is roughly 70% and the maximum recovery ratio for ammonium alum is 93% when the wastewater is mixed for 10 min at the mixing velocity gradient of 100 s−1. Ammonium alum production or ammonium removal can be enhanced by controlling the reaction at low temperatures.