A desktop computer model of the arc, weld pool and workpiece in metal inert gas welding

The computational model is described, and results are presented for lap-fillet weld geometry. The importance of including the arc in the computational domain is shown. The predictions of the model show good agreement with measurements of weld geometry and weld composition. The GUI is introduced, and the application of the model to predicting the thermal history of the workpiece, which is the input information that is required for predicting important weld properties such as residual stress and distortion and weld microstructure, is discussed. Initial predictions of residual stress and distortion of the workpiece are presented.