Bench-scale and pilot-scale evaluation of coagulation pre-treatment for wastewater reused by reverse osmosis in a petrochemical circulating cooling water system

• Wastewater reused in circulating cooling water system was evaluated in a pilot scale.
• Acrylamide polymers have been optimized by coagulation jar test.
• Running time is 23 h when the dosage of P(DMB-AM) and PAC is 20 mg L− 1 and 15 mg L− 1.
• PAC and P(DMB-AM) have a good application in wastewater pretreatment for RO process.

The optimal dosage of four acrylamide polymer coagulants commonly used in industry, namely anionic polyacrylamide P(AA-co-AM), cationic polyacrylamide P(DMB-co-AM), nonionic polyacrylamide P(AM), and hydrophobic polyacrylamide P(OA-co-AM), is explored using coagulation–flocculation jar tests in laboratory. Experimental results show that P(DMB-co-AM) generates a maximum transmittance of 90.8% at 20 mg L− 1, and therefore has the best coagulation performance. In the second part of this study, the impact of polyaluminum chloride (PACl) and P(DMB-co-AM) concentrations on coagulation–flocculation properties is evaluated using a pilot scale test in a petrochemical plant in Jiangsu, China. Results shows that the running time can reach 23 h when the dosages of P(DMB-AM) and PACl are 20 mg L− 1 and 15 mg L− 1. The mean diameter of particles (by number) in the feed water, in the water after coagulation, and in the water after the multimedia filter (MMF) was 0.71 μm, 0.52 μm, and 0.41 μm, respectively. Other parameters, including chemical oxygen demand (COD), total dissolved solids (TDS), total Fe, and turbidity, also decreased following the coagulation–flocculation process and MMF. Results of the above tests comprehensively suggest that PACl and P(DMB-AM) can be used successfully in wastewater pre-treatment for the reverse osmosis (RO) process.

The water turbidity is less than 0.5 NTU, and the SDI value is less than 5, the pressure difference between the influent and effluent water (Δp) has been zero, it began to rise slowly after 15 h, and reached 0.05 MPa in 23 h.Figure optionsDownload as PowerPoint slide