Preparation of novel flame-retardant organoclay and its application to natural rubber composites

In this study, a novel type of flame-retardant montmorillonite (MMT) was prepared using a new approach to obtain highly branched polymer chains. First, MMT was modified using a small liquid crystal molecule comprising N,N,N tris(2-hydroxyethyl)N-dodecylammonium bromide and organic MMT (OMMT) was obtained. Next, three generations of dendrimer-modified organoclay comprising DOMMT-1, DOMMT-2, and DOMMT-3 were successfully prepared using OMMT and branching units of ethylenediamine and methyl acrylate. Their chemical structures were characterized and confirmed by different methods. The DOMMT organoclay was used in the preparation of natural rubber (NR) composites. The tensile strength and elongation at breakage for NR/DOMMT-10 were 17.3 MPa and 697%, respectively, which were about 13.8% and 10.8% higher, respectively, compared with that for the pure NR. After the addition of DOMMT, the horizontal burning time increased by about 69% and the thermal stability was also improved. We also propose a possible flame-retardant and reinforcing mechanism for this novel organoclay in an NR matrix.