Comparative study for thermal-hydraulic performance of circular tube with inserts

Several researchers have worked on the passive approach of heat transfer enhancement in tube heat exchangers. Some of them tried to modify the surface by creating dimple or using wire coil of different cross-section, while some worked on core fluid disturbance by using some insert geometries such as twisted tapes. But the ultimate aim of all was to create some disturbance in the flow in order to obtain enhanced heat transfer. This paper focuses on comparison of some of the most commonly used insert geometries. Insert geometry selected for this comparison is collection of core fluid disturbance, surface modification and combination of both. Different geometries taken in this study include twisted tape, twisted tape with ring, circular band, multiple twisted tape, twisted tape with conical rings, and so on and used air under turbulent flow regime as working fluid. On the basis of comparison made, it is observed that, in case of “single twisted tape insert” the thermal performance factor was maximum and in the event of “twisted tape with circular ring” the overall heat transfer rate is maximum. Future aspect is also proposed, which includes perforation in circular ring, and causes decrease in friction factor value because of less flow blockage.