Mix design and pollution control potential of pervious concrete with non-compliant waste fly ash

•Non-compliant waste fly ash was utilized in the development of pervious concrete.•Mix design was optimized with water, fly ash, nanoFe3O4 and water reducer.•Permeability and compressive strength were the response variables for optimization.•FC and P removals were tested with the optimized pervious concrete.•Both solid waste management and water pollution control can be achieved.

Pervious concrete mix was optimized for the maximum compressive strength and the desired permeability at 7 mm/s with varying percentages of water-to-binder (W/B), fly ash-to-binder (FA/B), nano-iron oxide-to-binder (NI/B) and water reducer-to-binder (WR/B). The mass ratio of coarse aggregates in sizes of 4.75–9.5 mm to the binder was fixed at 4:1. Waste FA used in the study was not compliant with a standard specification for use as a mineral admixture in concrete. One optimum pervious concrete (Opt A) targeting high volume FA utilization had a 28-day compressive strength of 22.8 MPa and a permeability of 5.6 mm/s with a mix design at 36% W/B, 35% FA/B, 6% NI/B and 1.2% WR/B. The other (Opt B) targeting a less use of admixtures had a 28-day compressive strength and a permeability of 21.4 MPa and 7.6 mm/s, respectively, at 32% W/B, 10% FA/B, 0.5% NI/B and 0.8% WR/B. During 10 loads at a 2-h contact time each, the Opt A and Opt B achieved the average fecal coliform removals of 72.4% and 77.9% and phosphorus removals of 49.8% and 40.5%, respectively. Therefore, non-compliant waste FA could be utilized for a cleaner production of pervious concrete possessing a greater structural strength and compatible hydrological property and pollution control potential, compared to the ordinary pervious concrete.