Use of coir pith particles in composites with Portland cement

•Coir pith acts as a lightweight, fine aggregate.•Coir pith has toughening agent properties.•“Green” lightweight composites can be produced with coir pith particles.•Coir pith-cement composites are indicated for acoustic and thermal insulation.•Coir pith-cement composites can be used in nonstructural masonry boards or blocks.

Brazil is the fourth largest world's producer of coconut (Cocos nucifera L.). Coconut crops generate several wastes, including, coir pith. Coir pith and short fibers are the byproducts of extracting the long fibers and account for approximately 70% of the mature coconut husk. The main use of coir pith is as an agricultural substrate. Due to its shape and small size (0.075–1.2 mm), this material can be considered as a particulate material. The aim of this study was to evaluate the use of coir pith as an aggregate in cementitious composites and to evaluate the effect of the presence of sand in the performance of these composites. Some composites were produced exclusively with coir pith particles and other composites with coir pith partially substituting the natural sand. The cementitious composites developed were tested for their physical and mechanical properties and characterized by X-ray diffraction, scanning electron microscopy, energy dispersive X-ray spectroscopy and Fourier transform infrared spectroscopy to evaluate the effect of coir pith particles addition in cement paste and sand-cement-mortar. The statistical significance of the results was evaluated by one-way analysis of variance (ANOVA) test followed by multiple comparisons of the means by Tukey's test that showed that the composites with coir pith particles, with or without natural sand, had similar mechanical results, i.e., means were not statistically different at 5% significance level. There was a reduction in bulk density and an improved post-cracking behavior in the composites with coir pith particles compared to conventional mortar and to cement paste. These composites can be used for the production of lightweight, nonstructural building materials, according to the values of compressive strength (3.97–4.35 MPa) and low bulk density (0.99–1.26 g/cm3).