Article ID Journal Published Year Pages File Type
1056297 Journal of Environmental Management 2013 15 Pages PDF
Abstract

The structure and composition of the fouling deposits caused by pig slurry heated in a tubular heat exchanger were characterized to understand their formation and thus be able to minimize fouling and define effective routine cleaning methods. Two temperatures (55 °C and 80 °C) were investigated. Two types of fouling were identified: organic/mineral and biofilm. The first only formed at temperatures above 50 °C, often during the heating phase, and was the main problem encountered in treatments at 80 °C. Organic/mineral deposits formed a thin compact sub-layer and a thick porous top layer composed of 67–76% minerals, 9–15% proteins, 8–20% carbohydrates and 0–5% fats. Biofilms formed at temperatures between 25 °C and 70 °C in both the cooling and heating sections of the exchanger. This type of fouling predominated at temperatures below 55 °C. The biofilm covered a thin mineral base layer. Strongly acidic or alkaline washing cycle are recommended to clean Type I deposits, while in-line gas-rumbling is recommended for Type II fouling.

► Two types of fouling occur in heat exchangers treating pig manure at 55 and 80 °C. ► Type I is mineral/organic and adheres tightly to the surface of the heat exchanger. ► Type I can be removed by strong acid or alkaline treatment. ► Type II is mainly comprised of a biofilm. ► Type II can be removed in line by gas-rumbling and an acid wash.

Related Topics
Physical Sciences and Engineering Energy Renewable Energy, Sustainability and the Environment
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