Preparation and characterization of single phase, biphasic and triphasic calcium phosphate whisker-like fibers by homogenous precipitation using urea

Whisker-like calcium phosphate fibers were prepared by a homogenous precipitation method under refluxing conditions in solutions with a Ca/P molar ratio of 1.67 at 90 °C and pH 3.0 using urea as additive. The precipitates were characterized by XRD, FTIR, SEM, and FE-SEM. The ICP spectroscopy and elemental analyzer were used to determine Ca/P ratio and carbonate content of products, respectively. The results indicate that the morphology and structural characteristics of the precipitates depend on the urea concentration and reaction time. Whisker-like biphasic monetite/hydroxyapatite (HA) fibers with a mean length of 60 µm and a mean width of 1.0 µm were obtained with the use of a low concentration of urea. Calcination of the biphasic calcium phosphate at 800 °C led to the formation of a triphasic mixture of HA/whitlockite (β-TCP)/calcium pyrophosphate (CPP) with a whisker-like morphology. The use of a higher concentration of urea was caused to form a mixed morphology of spherulites/whisker-like fibers consisting of octacalcium phosphate (OCP) and HA phases. When the reaction time was increased to 10 days, both the above biphasic calcium phosphates transformed to a single phase HA which its morphology and growth pattern were similar to those of a whisker, according to FE-SEM images. The HA whiskers produced by a lower amount of urea had a lower carbonate content compared to those obtained using a higher urea concentration.