The importance of surface hydration and particle shape on the rheological property of silica-based suspensions

Two types of ball milling methods, wet planetary ball milling and dry tumbling ball milling, were used to grind fused silica powders for the preparation of silica-based suspensions in this experiment. The effect of surface hydration and particle shape caused by the two milling methods on the slurry rheology was investigated. The results showed that, with similar particle size distribution, the viscosity of the suspensions prepared from the powders milled by wet ball milling ranged from 275 mPa s to 311 mPa s within 20 min and the suspension exhibited a continuous shear thickening behaviour whereas the viscosity of the suspensions prepared from the powders milled by dry ball milling ranged from 69 mPa s to 74 mPa s and the suspension exhibited a shear thinning behaviour first, and then exhibited a slightly shear thickening behaviour. The reasons were attributed to the differences in surface hydration and particle shape. It was postulated that the two factors affected the slurry rheology through the modification of particle interactions during the flow of high concentration suspensions.