Electron beam weld parameters and thermal efficiency improvement

Thermal efficiency is considered in connection with welding regimes and seam parameters by applying a statistical approach. This approach allows one to establish empirically (by fitting a mathematical model) the type of relationship that is present between performance characteristics and its influencing factors. Optimal regimes are found through thermal efficiency optimisation. The study leads to new proposals for the position of the focus with respect to the surface of the welded material, under conditions of maximum thermal efficiency or maximum welding depth. The values of the ratio of power to weld depth (P/H) and weld width times velocity of weld front (vB) are confirmed to be the main characteristic parameters of electron beam welding, considered as a self-organising process.