Dynamic ultrasonic contact detection using acoustic emissions

In this paper, the effect of distance from contact of an ultrasonic tool is measured by detection of AE through the workpiece. At the point of contact, the amplitude of the signal at the fundamental frequency increases significantly, but the strength of the 2nd and 3rd harmonic signals increases more markedly. Closer examination of these harmonics shows that an increase in their intensities can be observed in the 10 μm prior to contact, providing a mechanism to detect near contact (<10 μm) without the need to first contact the surface in order to set a standoff.