Feasibility analysis of low-cost flexible resistive sensors for measurements of driving point mechanical impedance of the hand-arm system

•Low-cost and flexible system is proposed for acquiring hand grip and push forces.•Limitations of the measurement system are illustrated.•Feasibility for measurement of hand-arm biodynamics is presented.•A compensation function is proposed to account for sensors' limited frequency response.

This study explored the feasibility of the flexible resistive (FlexiForce) force sensors for measurement of the hand-arm biodynamic response. Two FlexiForce sensors were installed on an instrumented handle to measure the palm-handle and finger–handle interface dynamic forces. The measurements were performed with six subjects grasping a 38 mm diameter instrumented handle with nine different combinations of grip (10, 30 and 50 N) and push (25, 50 and 75 N) forces and two levels of broad-band random vibration (1.5 and 3.0 m/s2 weighted rms acceleration) in the 4–1000 Hz frequency range. The data acquired from the instrumented handle was analyzed to determine the palm and finger impedance responses, which served as the reference values to evaluate feasibility of the FlexiForce sensors. The comparisons revealed very similar trends, while the impedance magnitude responses obtained from the FlexiForce sensors were substantially lower in the entire frequency range than the reference values, except at very low frequencies. A correction function was subsequently developed and applied to the FlexiForce measured data, which resulted in similar hand-arm impedance response trends compared to the reference values. It was concluded that the low-cost FlexiForce sensors could be applied for measurements of biodynamic responses of the hand-arm system in real tool handles in the field. Due to the physiological risks associated with prolonged exposure to tool vibration the applicability of a low-cost biodynamic response measurement system can be used as a preventative measure for such risks.Relevance to industryThe measurement of hand–handle interface forces is vital for assessing the hand-transmitted vibration exposure and the biodynamic responses of the hand-arm system to vibration. The low cost and flexible sensors, proposed in the study, could be conveniently applied to the curved surfaces of real power tool handles in the field. The most significant benefit of the sensors lies with its negligible mass and thereby the instrumented handle inertia-induced errors in the biodynamic responses can be eliminated.