Petri net based decision system modeling in real-time scheduling and control of flexible automotive manufacturing systems

•High level Petri nets and object-oriented design approaches have been presented.•PN based method is adapted to the flexible automotive manufacturing system (FAMS).•PN based method is illustrated by modeling a real-time scheduling and control for FAMS.•The method formulates the dynamic behavior of the system.•Artifex PN software tool is employed to model the system.

This paper presents the design and the implementation of a Petri net (PN) model for the control of a flexible manufacturing system (FMS). A flexible automotive manufacturing system used in this environment enables quick cell configuration, and the efficient operation of cells. In this paper, we attempt to propose a flexible automotive manufacturing approach for modeling and analysis of shop floor scheduling problem of FMSs using high-level PNs. Since PNs have emerged as the principal performance modeling tools for FMS, this paper provides an object-oriented Petri nets (OOPNs) approach to performance modeling and to implement efficient production control. In this study, we modeled the system as a timed marked graph (TMG), a well-known subclass of PNs, and we showed that the problem of performance evaluation can be reduced to a simple linear programming (LP) problem with m − n + 1 variables and n constraints, where m and n represent the number of places and transitions in the marked graph, respectively. The presented PN based method is illustrated by modeling a real-time scheduling and control for flexible automotive manufacturing system (FAMS) in Valeo Turkey.