Controlled donor-accepter ratio for application of organic photovoltaic cells by alternative intermittent electrospray co-deposition

•A blended film can be deposited using the pulse width of electrospray deposition.•A donor-acceptor concentration can be controlled by the pulse width.•A device performance became 1.4-fold compared to the uniformly blended device.

Because co-deposition method has been utilized in a conventional thermal evaporation process to realize graded donor-acceptor architectures, we investigated an alternative intermittent electrospray co-deposition method for solution-processed organic photovoltaic cells. In this method, two solutions of poly(3-hexylthiophene-2,5-diyl) (P3HT) and phenyl-C61 butyric acid methyl ester (PCBM) were alternatively deposited using high-voltage pulse. Thus, the P3HT:PCBM blend thin film could be deposited even in a vacuum-free experimental setup. The optimum pulse width was found to be greater than 6 s to avoid an unexpected charge to the adjacent glass capillary, which causes the instable electrospray. The P3HT molecular ordering estimated from Raman spectroscopy and grazing incidence X-ray diffraction patterns was comparable to that estimated from the spin-coated device. In addition, the P3HT:PCBM ratio of the deposited thin film could be controlled by changing the ratio of the pulse width for the P3HT and PCBM solutions and was evaluated from the ultraviolet–visible absorption spectrum. Finally, a two layered bulk heterojunction structure with P3HT:PCBM was successfully demonstrated, leading to a maximum photoconversion efficiency of 3.1%. This value was 1.4-fold higher than that of the uniformly mixed bulk heterojunction device because of the high carrier-collection efficiency.

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