| Article ID | Journal | Published Year | Pages | File Type |
|---|---|---|---|---|
| 1264524 | Organic Electronics | 2013 | 6 Pages |
•Films for OPV were slot-die coated with variable coating speed and slot width.•Light absorption of photoactive material increases with coating shear rate.•Conductivity of PEDOT:PSS and Ag nanoparticles is influenced by coating parameter.
Organic photovoltaic is a promising technology for low-cost energy conversion. One of its major challenges is the transfer of the manufacturing process to a continuous roll-to-roll process. Previous research showed that the coating method has a significant impact on film properties, which may be explained by a shear-rate induced crystallization of the polymer–fullerene-blend.In this paper we report on a controlled variation of the shear-rate during slot-die coating of photoactive and conductive layers for polymer solar cells. Light absorption of photoactive layers increased towards higher coating speed and thus higher shear-rate by up to 28% from 0.6 m/min to 12 m/min. The currently lower performance of roll-to-roll processed solar cells, compared to laboratory scale devices may be increased by intentionally applying a high shear rate during the coating process. In contrast, a shear induced crystallization is insignificant for conductive (PEDEOT:PSS and Ag-nanoparticle) films, where conductivity decreased when the operating point approached the stability limit. Thus, a low capillary number is desirable for PEDOT:PSS layers, whereas the performance of the photoactive layer increased within the investigated velocity range. These tendencies, shown here for a standard material system (P3HT:PCBM), are substantial for the design of a roll-to-roll process for efficient polymer solar cells.
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