Preparation, characterization, mechanical and barrier properties investigation of chitosan–clay nanocomposites

•Chitosan/clay nanocomposites with the novel “reflux-solution” method was obtained.•Clay induces significant reinforcing and barrier effects in the chitosan systems.•Dilution of chitosan solution improves chitosan's crystallinity in prepared samples.•Reflux treatment improves mechanical and water barrier properties.

In the current study the effect of dilution of chitosan acetate solution and of the use of a reflux-solution method on the morphology, the mechanical and water barrier properties of chitosan based nanocomposites is being investigated. Two series of nanocomposite films from two chitosan acetate solutions with 2 w/v% and 1 w/v% in chitosan were prepared, with 3, 5 and 10 wt% Na-montmorillonite (NaMMT) and/or 30 wt% glycerol. Intercalation of NaMMT was more effective in films based on 2 w/v% solutions which presented decreased hydrated crystallinity. Upon NaMMT addition an enhancement was found in stiffness and strength (up to 100%) and a remarkable decrease in the elongation at break (up to 75%) and water vapor permeability (WVP) (up to 65%). This enhancement was less pronounced in 1 w/v% systems. Addition of glycerol had a negative effect on the stiffness, strength and WVP, and a positive effect on the elongation at break and the absorbed water. Compared with the conventional solution cast method, the reflux treatment led to a significant improvement of the tested properties of nanocomposite films.