Isoprene polymerization using a neodymium phenolate pre-catalyst combined to aluminum based co-catalysts

The discrete phenolate Nd(2,6-di-tert-butyl-OC6H3)3 has been assessed as pre-catalyst for the polymerization of isoprene using various aluminum based co-catalysts. In combination with MAO and MMAO in toluene, the reaction is quantitative in 1 h at 60 °C, yielding activities comparable to neodymium versatate and isopropylate in similar conditions. In contrast with the abovementioned systems, the phenolate leads to a single site catalyst species in combination with MAO and MMAO. Increasing amounts of MAO in the reactive medium lead to a decrease of the number–average molecular weight of polyisoprene, highlighting the occurrence of chain transfer between neodymium and aluminum. The polymerization is modestly 1,4-trans selective, in the range 60–75%. Using pentane as a solvent and MMAO, ultra high activities up to 3000 kg PI/mol Nd/h can be reached at room temperature, as well as 85% 1,4-cis selectivity. Ternary systems with co-catalysts based on the chlorinated AlEt2Cl in combination with AliBu3 afford finally a 90–98% 1,4-cis stereoselective polymerization depending on the solvent used for the reaction. The SEC traces are in agreement with the presence of several active species for the latter systems.

Graphical abstractFigure optionsDownload full-size imageDownload as PowerPoint slideHighlights► Neodymium phenolate/aluminum co-catalysts polymerizes isoprene with good to high efficiency. ► Ultra high activity at room temperature in combination with 100 equiv MMAO. ► 98% 1,4-cis stereoselectivity in combination with 40 equiv AliBu3 and 2 equiv AlEt2Cl.