Flame nanotube synthesis in moderate electric fields: From alignment and growth rate effects to structural variations and branching phenomena

The flame synthesis of carbon nanotubes (CNTs) coupled with application of moderate electric fields is studied experimentally as a means to control CNTs growth rates and morphology. The nanotubes are grown on a conductive metal-based catalytic probe positioned at the fuel side of the opposed flow oxy-flame. The probe was connected to an external voltage source to generate radial electric fields on its surface. At low applied voltages (from 0.3 to 2 V), the effect of the electric field on alignment and growth rate enhancement revealed the generation of vertically aligned carbon nanotube (VACNT) arrays with uniform distribution of CNT diameters. Further increases of the applied voltage resulted in structural modifications of the generated nanotubes. In particular, helically coiled CNTs were observed at applied voltages of ∼3 V. At higher voltages the arrays contained multi-walled CNTs with fascinating modified morphologies such as Y, T, and multi-junction patterns. Analysis of the samples generated at applied voltage of 5 V showed the presence of particle sprouting and early CNT junctions in the form of small bumps extruding from the outer surface of the CNTs. Analysis of material samples synthesized at 12 and 25 V showed the presence of fully branched CNT structures.