Fatigue failure of dentin–composite disks subjected to cyclic diametral compression

•Dentin–composite interfaces were evaluated using cyclic diametral compression.•Silorane-based systems had higher fatigue resistance than methacrylate-based ones.•Reasonable lifetime of restored teeth was predicted by finite element simulation.

ObjectiveOur aim was to establish the relationship between cyclic loading and fatigue life of the dentin–composite interface using the newly developed disk in diametral compression tests. The results were then used to estimate the fatigue life of restored teeth under occlusal loading.MethodsDisk specimens (5 mm dia. × 2 mm thick) were prepared using bovine incisors and restored with either a methacrylate-based composite Z100™ with Adper Single Bond Plus (Z100) or silorane-based composite Filtek™ LS with LS System adhesive (LS). The dentin–composite disks were tested under cyclic diametral compression to determine the number of cycles to failure (Nf) at three load levels (n = 3 per group). Finite element analysis (FEA) was used to calculate the interfacial stresses (σ) within the specimen, to establish the σ vs. Nf curves, and those within a restored tooth under normal chewing forces (15 N maximum). These were then used to estimate the lifetime of the restored tooth for the two restorative systems.ResultsThe disks restored with LS had a higher fatigue resistance than those restored with Z100. The maximum interfacial stress in the restored tooth determined by FEA was ∼0.5 MPa. Based on the estimate of 300,000 cycles of chewing per year, the predicted lifetime under occlusal loading for teeth restored with LS and Z100 was 33 and 10 years, respectively.SignificanceThe disk in cyclic diametral compression has been used successfully to provide fatigue data which allows the lifetime of composite-restored teeth under occlusal loading to be predicted using numerical simulation.