Synthesis of nanocrystalline hydroxyapatite using surfactant template systems: Role of templates in controlling morphology

Hydroxyapatite (HA) nanopowder was synthesized by reverse microemulsion technique using calcium nitrate and phosphoric acid as starting materials in aqueous phase. Cyclohexane, hexane, and isooctane were used as organic solvents, and Dioctyl sulfosuccinate sodium salt (AOT), dodecyl phosphate (DP), NP5 (poly(oxyethylene)5 nonylphenol ether), and NP12 (poly(oxyethylene)12 nonylphenol ether) as surfactants to make the emulsion. Effect of synthesis parameters, such as type of surfactant, aqueous to organic ratio (A/O), pH and temperature on powder characteristics were studied. It was found that the surfactant templates played a significant role in regulating the morphology of the nanoparticle. Hydroxyapatite nanoparticle of different morphologies such as spherical, needle shape or rod-like were obtained by adjusting the conditions of the emulsion system. Synthesized powder was characterized using X-ray diffraction (XRD), BET surface area and transmission electron microscopy (TEM). Phase pure HA nanopowder with highest surface area of 121 m2/g were prepared by this technique using NP5 as a surfactant. Densification studies showed that this nanoparticle can give about 98% of their theoretical density. In vitro bioactivity of the dense HA compacts was confirmed by excellent apatite layer formation after 21 days in SBF solution. Cell material interaction study showed good cell attachment and after 5 days cells were proliferated on HA compacts in OPC1 cell culture medium. The results imply this to be a versatile approach for making hydroxyapatite nanocrystals with controlled morphology and excellent biocompatibility.