Effects of Al addition on structural evolution and tensile properties of the FeCoNiCrMn high-entropy alloy system

A series of six-component (FeCoNiCrMn)100−xAlx (x = 0–20 at.%) high-entropy alloys (HEAs) was synthesized to investigate the alloying effect of Al on the structure and tensile properties. The microstructures of these alloys were examined using transmission electron microscopy, and crystalline phase evolution was characterized and compared with existing models. It was found that the crystalline structure changed from the initial single face-centered cubic (fcc) structure to a duplex fcc plus body-centered cubic (bcc) structure and then a single bcc structure as the Al concentration was increased. Resulting from the structural changes there were also corresponding variations in tensile properties. In the single fcc region, alloys behaved like a solid solution with relatively low strength but extended ductility. In the mixed structure region, alloys behaved like a composite with a sharp increase in strength but reduced ductility. In the single bcc region, alloys became extremely brittle. In this study, close correlation between the microstructure and mechanical properties was also discussed and presented.