Synergistic effect of carbon black and nanoclay fillers in styrene butadiene rubber matrix: Development of dual structure

Styrene butadiene rubber (SBR) based hybrid nanocomposites containing carbon black (CB) and organo-modified nanoclay (NC) was prepared. X-ray diffraction (XRD) and transmission electron microscopy (TEM) revealed the presence of intercalated, aggregated, and partially exfoliated structures. Incorporating 10 phr NC to the control SBR containing 20 phr CB resulted 153% increase in tensile strength, 157% increase in elongation at break and 144% stress improvement at 100% strain, which showed synergistic effect between the fillers. The dynamic modulus reinforcement of nanocomposites was examined by the Guth, Modified Guth, and Halpin–Tsai equations. For predicting CB filled nanocomposite modulus, the contribution of modified intercalated structure of clay and the ‘nano-unit’ (dual structure) comprising CB–NC should be considered.