Corrosion behaviour of Terfenol-D

The corrosion behaviour of pseudo-binary compound Tb0.3Dy0.7Fe1.92 (Terfenol-D) was studied in 3.5% NaCl and 0.01 N Na2SO4 solutions using Tafel polarisation, linear polarisation, electrochemical impedance spectroscopy and weight loss techniques. Electrochemical testing revealed the adverse effect of chloride ions, as corrosion rates were higher in 3.5% NaCl solutions than in 0.01 N Na2SO4 solutions. The effect of aeration was studied by conducting experiments in freely-aerated, deaerated and fully-aerated conditions. Absence of oxygen accelerated corrosion in chloride environment, due to increased hydrogen interaction in presence of destabilised surface films. The improved corrosion resistance in chloride-free environment was correlated with morphological features of the corroded surfaces. Micro-compositional analysis of the corrosion products revealed that the corrosion products were primarily rich in rare earth elements. A comparison of all experimental techniques showed that Tafel extrapolation and EIS techniques provided reliable estimates of corrosion rate.