Corrosion in artificial defects. II. Chromate reactions

Artificial defects, in the form of slots, were milled through a chromate-containing protective paint system on AA2024-T3 and exposed to neutral salt spray (NSS). Proton induced X-ray emission (PIXE), scanning electron microscopy (SEM) with energy dispersive X-ray analysis (EDS), electron microprobe analysis (EMPA), and Raman spectroscopy were used to characterise the primer and the alloy surface. Chromate was released by the primer to form a 40 μm depletion zone around the edge of the slot. Within the depletion zone, the chromate was reduced but not completely removed. Chromate was detected in the runoff from the slots and was also found to have reacted with the exposed alloy surface. Chromate was found to react with intermetallic particles, smears formed by the milling process, and pits.