Effects of Bearing Configuration in wind Turbine Gearbox Reliability

This paper investigates the impact on the reliability of different configurations of planet bearings. The studied bearings are located in the low-speed planetary stage of a wind turbine gearbox. The bearing stiffness matrix for each kind, cylindrical and tapered roller bearing (CRB and TRB), is included in the electro-mechanical drive-train simulation tool presented here. The system defined in Matlab/Simulink is co-simulated along with a wind turbine defined in an aeroelastic software. Moreover, the normal production design load case (DLC 1.1) is used to compute the bearing response to different turbulence seeds. From this, the fatigue and reliability of the bearings is calculated using the damage equivalent load and the first-order reliability method (FORM), where the L10h life is used as a limit state. The results indicate a relation between the reliability index and the bearing dynamic rating. However, when the actual parameters from the manufacturer are used, the TRB shows higher reliability even though its damage equivalent load is higher across the wind speed range.