Numerical Modelling of Microcracking in PV Modules Induced by Thermo-mechanical Loads

Micro-cracking in polycrystalline Silicon is a serious concern for the durability of photovoltaic (PV) modules due to the resulting electrical power-loss. In this contribution, a thermo-mechanical cohesive zone model is proposed to predict the evolution of micro-cracks under the action of mechanical and thermal loads. The classical nonlinear cohesive zone approach, used in fracture mechanics to depict the phenomenon of cracking as a result of progressive breakage of atomic bonds, is extended to thermo-elastic fields. The additional thermal resistance of micro-cracks due to imperfect bonding is estimated according to an analogy with a contact mechanics formulation, where the dependency on the crack opening is suitably accounted for. A numerical example shows the applicability of the proposed approach to practical problems.