Interpretation and significance of reverse chevron-shaped markings on fracture surfaces of API X100 pipeline steels

Fracture surfaces of X100 pipeline steels were examined with optical and electron microscopy after crack tip opening angle fracture testing. Some fracture surfaces exhibited chevron-shaped fracture patterns that are markedly different from classic chevron fracture. The chevron-shaped markings on the X100 fracture surfaces point in the direction of crack growth, rather than towards the location of fracture initiation, as observed in classic cases of chevron fracture. Existing models, predicting formation of chevron fracture patterns, do not explain the fracture behavior observed for X100 steel. A mechanism is proposed where reverse chevron-shaped patterns are developed due to the shape of the crack front itself. The chevron shape forms as a result of crack tunneling, and the overall pattern is developed on the fracture surface due to intermittent crack growth, resulting in alternating regions (bands) of fast fracture and slower, more ductile fracture. The contrast between these bands of alternating fracture defines the chevron. Care should be taken during interpretation of intermittent chevron markings on fractures of ductile materials, as they may point away from rather than towards the origin of fracture.

► We investigated fractures of X100 steel linepine produced during fracture mechanics testing. ► Fractures exhibited a unique chevron pattern that points in the direction of crack propagation. ► A qualitative model is proposed to explain the fracture pattern formation. ► Findings indicate that careful interpretation of ductile material fractures is necessary.