Microstructural and mechanical properties of cBN-Si composites prepared from the high pressure infiltration method

The grain size dependence of the mechanical properties of cBN-Si composites prepared using the high pressure infiltration method has been investigated. Indentation testing indicates that cBN-Si composites have hardness values of 38-43 GPa, which increase with increasing grain size and are harder than traditional polycrystalline cBN composites (PcBNs). Thermostability analyses display that cBN-Si composites with a grain size of > 9 μm also possess a higher temperature of oxidation, compared to traditional PcBNs, and the thermostability increases with increasing cBN grain size. Fracture toughness tests show that almost no cracks appear on the polished cBN-Si samples when the loading forces are increased to 294 N and the fracture toughness is better than for commercial samples. Scanning electron microscopy illustrates that deformations and close pores occurred easily between coarse BN grains, leading to denser cBN-Si compacts with better mechanical performances.