In-situ synthesis of WC–Co composite powder and densification by sinter-HIP

In the present study, a complete route which integrates in-situ synthesis of WC–Co composite powder and sinter-HIP is proposed to prepare the ultrafine tungsten carbides. Owing to the in-situ reduction and carbonization reactions of WO2.9, Co3O4 and carbon black powders at 1000 °C, the composite powder with pure phase constitution and ultrafine particle size is synthesized with a rapid procedure. The WC–Co bulk material prepared by the sinter-HIP densification of the composite powder exhibits homogeneous and ultrafine microstructure, as well as the excellent mechanical properties. The proposed method shows potential to be developed as a promising industrial route owing to its advantages of low-cost raw materials and short-term in-situ reactions.