Mg-controlled formation of Mg–Ag co-clusters in initial aged Al–Cu–Mg–Ag alloys

•The strongest age-hardening response was found in 0.81Mg alloy.•Quantitative APT study showed strong dependence of Mg–Ag co-clustering on Mg content.•A critical Mg content related to the greatest Mg–Ag co-clustering was revealed.•The evolution from Mg–Ag co-clusters to Ω phase was accelerated in 1.18Mg alloy.

The effect of Mg variations on the number density, solute concentrations and sizes of Mg–Ag co-clusters at the early aging stage, as well as the age-hardening response of different Al–Cu–Mg–Ag alloys, was well investigated by a combination of Vickers hardness measurement, transmission electron microscopy (TEM) and atom probe tomography (APT). The strongest age-hardening response at 165 °C was found in 0.81Mg alloy, accompanied by the highest nucleation rate of Mg–Ag co-clusters after aging for 0.5 h. However, the least response was revealed in 0.39Mg alloy. By quantitative APT analysis, the observed trend in the total number density of Mg–Ag co-clusters suggested the following order: 0.81Mg alloy > 0.39Mg alloy > 1.18Mg alloy. This parabolic change in the total number density of Mg–Ag co-clusters with increasing Mg highlighted the existence of a critical Mg content, which contributed to the greatest nucleation kinetics of Mg–Ag co-clusters. As Mg increased from 0.39 to 0.81, the formation of small Mg–Ag co-clusters was significantly promoted, whereas the number density of large Mg–Ag co-clusters almost remained constant. Moreover, the remarkable enrichment of Cu within Mg–Ag co-clusters indicated that the accelerated evolution from Mg–Ag co-clusters to Ω phase was responsible for the lowest number density of Mg–Ag co-clusters in 1.18Mg alloy after aging at 165 °C for 0.5 h.