Tensile fracture behavior of AA7075 alloy produced by thixocasting

Tensile fracture behaviors of thixocast, artificially aged thixocast (thixocast+T6) and as-extruded AA7075 alloys were investigated. The microstructural and fractographic observations were carried out using optical microscope (OM) and scanning electron microscope (SEM). Experimental studies showed that as-extruded and thixocast+T6 specimens exhibited considerably more excellent mechanical properties than as-thixocast AA7075 specimen. T6 artificial heat treatment with prolonged solution treatment significantly improved the tensile properties of the thixocast AA7075 alloy. The tensile properties of as-extruded and thixocast+T6 specimens were close to each other. In as-thixocast specimen having remarkable micro-cracks, fracture was intergranular brittle type. The ductile fracture surfaces were observed in as-extruded and thixocast+T6 specimens. In as-thixocast specimens, decohesion started between the eutectic–matrix interfaces and propagated through grains. Micro-void coalescence was the dominant form of fracture in thixocast+T6 heat treated specimens. The micro-voids nucleation was initiated at the interface between the matrix and multinary eutectic structure.