Element distribution of high iron-bearing zinc calcine in high gradient magnetic field

High gradient magnetic separation was conducted in order to separate insoluble zinc ferrite from zinc calcine before acid leaching of hydrometallurgical process. Chemical composition and structural characterization of zinc calcine were studied via inductively coupled plasma (ICP), X-ray diffraction (XRD), Mössbauer spectra, scanning electron microscopy (SEM) and laser particle analysis (LPA). The parameters of magnetic separation which affect the distribution of zinc ferrite and undesired elements, such as calcium, sulfur and lead in magnetic concentrate were investigated. The results of high gradient magnetic separation indicate that more than 85% of zinc ferrite is distributed into magnetic concentrate from the zinc calcine under the magnetic induction of 0.70 T. In addition, about 60% of calcium and 40% of sulfur distribute in non magnetic phases of tailings during magnetic separation process. Most of lead distributes uniformly along the zinc calcine in superfine particle size.