Vibration Analysis and Energy Efficiency in Interrupted Face Milling Processes

The planning of a face milling process determines how the milled part is produced: an incorrect or incomplete planning process will result in a loss of productivity. This paper proposes that loss of productivity be avoided by including vibration analysis and consideration of energy efficiency in the development of face milling processes for interrupted cutting. A new methodology was developed for inclusion of vibration analysis and consideration of energy efficiency in the design of face milling processes. A case study was examined in which the new methodology was applied to the milling process for an automotive engine block.