New mathematical modelling and simulation of an industrial accumulator for elastic webs

This paper concerns the modelling of an accumulator used in industrial elastic web processing plant such as paper mills, fabric, rolling mills etc. Accumulators are used to allow rewind or unwind core changes while the process continues at a constant web velocity. A new nonlinear model of a pneumatic actuated industrial accumulator including pneumatic jack model, static friction representation and web weight is first detailed which enables to deduce a linear model. These models are derived from physical laws that describe web tension and velocity dynamics in each web span. In a second part, the effects of time-varying mechanical parameters, such as web Young modulus, web length and rollers inertia on accumulator dynamics are presented. The performances of the modeled accumulator are illustrated by simulations in Matlab/Simulink software environment.