Energy efficiency optimisation for distillation column using artificial neural network models

•Neural networks can accurately model exergy efficiency in distillation columns.•Bootstrap aggregated neural network offers improved model prediction accuracy.•Improved exergy efficiency is obtained through model based optimisation.•Reductions of utility consumption by 8.2% and 28.2% were achieved for binary systems.•The exergy efficiency for multi-component distillation is increased by 32.4%.

This paper presents a neural network based strategy for the modelling and optimisation of energy efficiency in distillation columns incorporating the second law of thermodynamics. Real-time optimisation of distillation columns based on mechanistic models is often infeasible due to the effort in model development and the large computation effort associated with mechanistic model computation. This issue can be addressed by using neural network models which can be quickly developed from process operation data. The computation time in neural network model evaluation is very short making them ideal for real-time optimisation. Bootstrap aggregated neural networks are used in this study for enhanced model accuracy and reliability. Aspen HYSYS is used for the simulation of the distillation systems. Neural network models for exergy efficiency and product compositions are developed from simulated process operation data and are used to maximise exergy efficiency while satisfying products qualities constraints. Applications to binary systems of methanol-water and benzene-toluene separations culminate in a reduction of utility consumption of 8.2% and 28.2% respectively. Application to multi-component separation columns also demonstrate the effectiveness of the proposed method with a 32.4% improvement in the exergy efficiency.