Operational change as a profitable cleaner production tool for a brewery

The development and implementation of new procedures and operational changes in the production processes constitutes a powerful tool for the practical application of Cleaner Production in industries. In this work an operational change (new procedure) was developed for the elaboration of a type of beer which uses sugar as malt adjunct. The change consists in processing separately the three main components of the beer wort: malt extract, sugar and water, and use them properly in a different sequence than that used up to date in the traditional process. The new procedure was successfully assayed on industrial scale in Tínima brewery, located in Camagüey, Cuba, obtaining a good quality beer, technological and economical advantages with benefits for the environment, registering significant savings in energy (49%), sugar (4%), water (7%) and caustic soda (3%) consumption; and diminishing the surplus hot water (74%), waste generation (11%) and greenhouse gases emission (21%). Beer production capacity is increased also almost three times. With the application of the new technology to the Cuban beer type of 8 °P, it was achieved a total saving of US$ 481.83/1000 hL of beer produced.