Energy efficiency during conventional and novel sintering processes: the case of Ti–Al2O3–TiC composites

The conventional (hot pressing or HP) and the novel (spark plasma sintering or SPS) consolidation techniques were compared when processing Ti–Al2O3–TiC powders obtained by self-propagating high-temperature synthesis (SHS). It was found that the two different methods are able to produce similar materials, in some cases (Vickers hardness and wear rate) slightly better for SPSed samples. However, SPS does not need sintering temperatures as high as HP to obtain fully dense products. Most significantly, processing times were strongly reduced when adopting the SPS technique instead of HP, i.e. 4–7 min and about 5 h, respectively. Finally, when the total energies required during each SPS or HP experiment were compared, it was found that the use of the SPS technology allowed for an energy saving in the order of 90–95%. This fact makes SPS significantly advantageous from environmental and economical points of view compared to HP.