A new impulse-stage sand fracturing technology and its pilot application in the western Sichuan Basin

A better placement of proppants has been always the goal pursued in sand fracturing in order to get longer effective fractures and higher flow conductivity. However, it is always difficult to achieve satisfactory effects by conventional processes. On the basis of theoretical analysis and simulation with FracproPT software, basic experiments, and innovative physical modeling experiment, a new impulse-stage fracturing process has been developed by combining a special pumping process with fiber, liquid and other auxiliary engineering means. Compared with conventional fracturing, the open seepage channel created by the new fracturing process has an obvious edge in effective fracture length and flow conductivity. Moreover, the open seepage channel can also improve fracture cleanliness and reduce pressure loss in artificial fractures, thus reaching the goal of prolonging the single-well production time and maximizing productivity. After the research on principles and optimal design of this new process, on-site pilot test and detailed post-fracturing evaluation were conducted. The results indicated that (1) the new process is highly operable and feasible; (2) compared with the adjacent wells with similar geological conditions, the proppant' cost is reduced by 44%–47%, the ratio of effective fracture length to propped fracture length is increased by about 16%, the fracturing fluid recovery rate is up to 63% after 18 h in the test, and the normalized production is 1.9–2.3 times that of the adjacent wells; and (3) the new process can significantly lower the cost and enhance production. The process has a broad application prospect in shallow-middle sand gas reservoirs and shale gas reservoirs in western Sichuan Basin.