Electrodeposition of copper from a copper sulfate solution using a packed-bed continuous-recirculation flow reactor at high applied electric current

The purpose of this study is mainly to investigate the performance of a packed-bed continuous-recirculation flow reactor at high applied electric current in removing copper, Cu(II), from simulated electrolyte by electrodeposition. The effects of pHo, circulation rate of flow, initial copper concentration, intensity of the applied current and the method of application of electric current, as to have a constant value during all the time of electrolysis or to be decreased with time, on copper electrodeposition and current efficiency are revealed. The results showed that the increase in pH (provided not lead to the deposition of Cu(OH)2), initial concentration of the copper and flow rate increased the electrodeposition of copper as well as improved current efficiency. However, increasing intensity of the applied electric current led to an increase in the electrodeposition of copper and decreased electrical efficiency. It was also observed that reducing the intensity of applied electric current with time during the electrolysis process while maintaining other operating variables constant led to a significant reduction in the consumption of electrical energy used in the process of copper removal by electrodeposition; a reduction of 41.6% could be achieved.