Enhanced removal of Methylene Blue by electrocoagulation using iron electrodes

The removal of pollutants from effluents by electrocoagulation has become an attractive method in recent years. The study deals with the enhancement of removal of Methylene Blue dye by using an electromagnetic field during the electrocoagulation process. Effects of electrolyte concentration, dye concentration, intensity and the direction of the electromagnet on the decolorization efficiency have been investigated. The formed ferric hydroxide flocs trap colloidal particles and make solid–liquid separation easier during the next stage. The electrocoagulation stages must be optimized in order to design an economically feasible process. The results showed that the optimum electrolysis was 10–20 min at a current density of 8 mA/cm2, while the optimum concentration of the electrolyte (NaOH) was found to be 2 wt.% when the dye concentration was 50 mg/L. The utilization of an electromagnetic field enhanced the dye removal due to the induced motion of paramagnetic ions inside the solution. The power consumption required to remove the dye was reduced by 45% in the case of applying an electromagnetic field.