In-line monitoring of (MR) fluid properties

•We developed two novel methods for in-line measurement of MR fluid permeability.•Efficiency of methods is demonstrated as applied to magnetorheological finishing.•MR fluid properties monitoring based on new sensors over performs state of the art.

Proper functionality of devices and processes based on (MR) fluids greatly depends, along with other factors, on stability of fluid characteristics such as concentration of magnetic particles and magnetic properties of the particles. The concentration of magnetic particles may change due to evaporation or leakage of carrier fluid, as well as particle sedimentation. Magnetic properties may change due to temperature, corrosion of particles or irreversible aggregation. In-line noninvasive monitoring of particle concentration and magnetic properties allows, in one way or another, compensation for the impact of destabilizing factors and provides system stable output. Two novel methods of in-line measurement of MR fluid magnetic permeability or magnetic particle concentration are considered in this presentation. The first one is based on the principle of mutual inductance and is intended for monitoring MR fluid flowing in pipes or channels. In the second one, permeability is measured by a flash-mount sensor which reacts on changes in the reluctance of the MR fluid layer adjacent to the wall. The use of the methods for stabilization of the material removal rate in high precision finishing process employing aqueous MR fluid is discussed.