Theoretical analysis of a simple yet efficient portable magnetic separator design for separation of magnetic nano/micro-carriers from human blood flow

A technology that could physically remove substances from the blood such as biological, chemical, or radiological toxins could dramatically improve treatment of disease. One method in development proposes to use magnetic-polymer spheres to selectively bind toxins and remove them by magnetic filtration. Although magnetic filtration is a developed technology, the clinical boundary conditions described here require a new filter design. We investigated the removal of toxin-bound magnetic carriers from the blood stream using 2-D FEMLAB simulations. The magnetic separator consisted of a permanent magnet with parallel ferromagnetic prisms on the faces and in contact with a straight tube carrying the magnetic-polymer spheres in suspension. We varied the following parameters: blood flow velocity, the size, and number of ferromagnetic prisms, and the ferromagnetic material in both prisms and magnets. The capture efficiency reached maximum values when the depth of the prisms equaled the diameter of the tubing and the saturation magnetization of the prism material equaled twice that of the magnet. With this design a piece of 2 mm (diameter) tube carrying the fluid resulted in 95% capture of 2.0 μm magnetic-polymer spheres at 10 cm/s flow velocity.