Comparison and analysis of the efficiency of heat exchange of copper rod and copper wires current lead

•An optimized design of HTS binary current leads is proposed.•Temperature distributions of two different current leads are calculated.•Experiments are done to certify the calculated temperature distributions.•The experiments proved that the copper wires increase security margins.

Current leads are the key components that connect the low-temperature and high temperature parts of the cryogenic system. Owing to the wide range of temperatures, current leads are the main sources of heat leakage. Since the HTS tapes have no resistance and the generated Joule heat is almost zero, HTS binary current leads can reduce heat leakage compared to the conventional leads. However, heat will still be generated and conducted to the cryogenic system through the copper parts of the HTS current leads. In order to reduce heat leakage by the copper parts of the HTS current leads, this paper presents an optimized design of the copper parts of HTS binary current leads. Inside the leads, the copper wires were applied as an alternative to the copper rod without changing the overall dimensions. Firstly, the differential function of heat transfer was derived. By solving the function, the optimum number of the copper wires and the temperature distribution of two different current leads were gotten. Then the experiment of the temperature distribution was done, and the experimental results were basically the same with the calculative results. The simulation and related experiments proved that the copper wire can increase security margins and reduce maximum temperatures under the same shunt current.