The use of neutron imaging for the study of honeycomb structures in aircraft

Highly maneuverable aircraft, such as the CF188 Hornet, have several flight control surfaces on both the leading and the trailing edges of the wing surfaces. They are composed of composite panels constructed of aluminum honeycomb core usually covered with graphite epoxy skins. Although very light and structurally stiff, they are being compromised by water ingress. The trapped water degrades their structural integrity by interacting with the adhesive. Various studies are underway to understand the movement of water in the honeycomb core as well as to determine a method of removing the water. With a vertical neutron beam tube at Royal Military College (RMC), the component can be positioned horizontally and the pooled water in each honeycomb cell can be imaged. These images have been compared with those from a horizontal beam and thus vertical placement of the structure at the Pennsylvania State University Radiation Science and Engineer Center's Breazeale reactor. Thereby, both the filet bond between the honeycomb and the skin as well as the node bond between the honeycomb cells can be studied to determine their contribution to the movement of water throughout the structure. Moreover, the exit path for water has been visualized as part of developing a drying procedure for these flight control surfaces.