Nafion-impregnated polyethylene-terephthalate film used as the electrolyte for direct methanol fuel cells

An electrolyte system for direct methanol fuel cells (DMFC) was prepared by basing its design on combination of the existing concepts such as a composite membrane and a barrier against methanol cross-over. A composite membrane was prepared by impregnating Nafion ionomer into 6 μm thick hydrophilic PETE (polyethylene-terephthalate) film whose average pore diameter was 0.3 μm. Owing to some features of the film such as high mechanical strength and less than 30% of its surface being occupied by the openings for proton passage, it was far more effective to block the passage with a very thin palladium film with the aim of preventing methanol cross-over. The DMFCs utilizing such a thin composite membrane as the electrolyte exhibited improved performances over those using conventional Nafion in the possibility of ambient temperature operation, higher current densities, and substantial reduction of methanol cross-over.