Insights into heap bioleaching of low grade chalcopyrite ores — A pilot scale study

Heap bioleaching of low grade chalcopyrite (CuFeS2) was carried out in 1000 tons scale over a time period of 383 days. Bacterial solution was prepared and re‐circulated in specially designed BACFOX (BACterial Film OXidation) tank. The micro‐organisms used in the pilot scale were a mixed culture of acidophilic bacteria predominantly of the Acidithiobacillus ferrooxidans strain. Effect of rest period, solution recirculation, acid concentration, frequency of solution transfers and seasonal effects on copper recovery were monitored. The leaching studies showed a cumulative copper dissolution rate of 0.14% per day (2.37 kg d− 1). The overall recovery of the heap was 30%. Variation in leaching efficiency and some of the precautionary measures to improve performance of heap bioleaching are also discussed.

► Heap bioleaching of low grade chalcopyrite was carried out at 1000 tons scale. ► An average of 0.14% per day copper was extracted from the heap bioleaching unit. ► Frequency of solution transfer and acid concentration affected copper extraction. ► Less significant parameters are aeration and inoculum addition. ► Prolonged recirculation of bacterial lixiviant yields to lower copper concentration.