Calculation model of coal comminution energy consumption

•Experiments on comminution energy under conditions for CFB boilers were carried out.•An empirical model of coal comminution energy consumption was proposed.•The effect of particle size distribution on comminution energy was analyzed.

Experiments on comminution energy of different coals under conditions for CFB (circulating fluidized bed) boilers were carried out in a jaw crusher and a parallel roller crusher. The R–R (Rosin–Rammler) distribution was used to describe the size distribution of the crushing product. The size distribution of the product has a significant influence on comminution energy. With lower values of xP=63.2% (size modulus) or α (distribution modulus), the comminution energy increases. With a fixed particle size distribution of the product, the comminution energy increases gradually with the increasing of feed coal size, while, when the feed coal size is larger than 15 mm, the effect can be neglected. With a fixed outlet width of the crusher, the average product size tends to be finer when smaller sized particles or coal with higher HGI (Hardgrove grindability index) are fed into the crusher. Therefore, in coal preparation process, the adjustment of the crusher should be performed considering coal grindability or crushability and the feed coal size distribution. At last, an empirical model of comminution energy was proposed and validated by the measured values with ±25% of accuracy.