The effect of temperature and culture history on the attachment of Metallosphaera hakonensis to mineral sulfides with application to heap bioleaching

Temperatures in excess of 60 °C are required for efficient bioleaching of chalcopyrite. Within heaps, colonisation of the mineral with thermophilic archaea is important in reaching and maintaining these high temperatures. The effect of temperature and culture history on the attachment of Metallosphaera hakonensis, an extreme thermophilic acidophile identified as a key player in heap bioleaching, to sulfide concentrates and low-grade ore was investigated in shake flasks and packed beds. Attachment studies were conducted at 25 °C, 45 °C and 65 °C. The results show a clear relationship between increasing temperature and attachment efficiency for both suspended and packed bed systems. Attachment at 25 °C was low. Increasing the temperature to 45 °C improved attachment efficiency by between 50% and 100% while a further increase to 65 °C improved attachment by an additional 20–50%. Cells cultured on elemental sulfur as energy source prior to contacting showed 1.3 times greater affinity for the mineral concentrate than those cultured on sulphide mineral concentrates or ferrous sulphate. In contrast to previous studies using mesophilic organisms the selective attachment of Metallosphaera to sulfide minerals, relative to gangue, was less pronounced. Attachment efficiency was lower in the packed bed system which more closely mimicked flow through a heap. The cell surface properties surface charge and hydrophobicity as well as metabolic activity were investigated to provide insight into the observed phenomena. The data suggest that retention of thermophiles within the heap could be enhanced by a secondary inoculation following elevation of the temperature above 40 °C by the mesophilic pioneer species.

► Attachment of M. hakonensis to sulphide minerals and ore improved with temperature. ► Negligible metabolic activity implied higher attachment was not an active process. ► Sulfur grown cells attachment higher than iron or mineral concentrate adapted. ► Novel flow through system provided data more relevant to heaps than shake flasks. ► Surface charge of sulphur grown cells was stable between pH 2-3 and least negative.